← Return to Coating Solution Center Easy one-coat · 4-8 years

Anti-corrosion coating process for communication towers.Easy one-coat solution

Quick-drying upon one coat, easy maintenance. XGE-301 combines primer and topcoat into one, achieving 4-8 years of protection with just one application. Designed for rapid renovation/maintenance scenarios with tight schedules. Orange-white coating combines aviation safety with industrial aesthetics.

SubstrateHot-dip galvanized steel

SystemOne-Coat

productXGE-301

ColorOrange/White

Protection Life4-8 years

corrosion environmentC2-C3 Medium

Completion Time4-8 hours/tower

System Overview · Coating Structure

Steel Tower · Orange-White Aviation Warning · Single coating thickness ≥ 100μm

XGE-301 Integrated BaseModified acrylic · Two-in-one primer and topcoat · 1 coat

Hot-dip galvanized substrateISO 1461 Galvanized layer

Total dry film thicknessOne-layer coating, 100μm · Maximum 150μm

Orange color availableOrange/Red/Black/Gray · This solution includes orange and white warning strips.

XGE-301 Integrated Base Paint

One-stop coating · Primer + Topcoat two-in-one · Modified acrylic

1-layer application100-150μm dry filmQuick-drying

Construction phase process

6-step simplified process · Saves 50%+ efficiency by eliminating primer drying and recoating delays

Step one

Substrate inspection

Verify the state of the galvanized layer; remove oil stains, zinc salts, and loose particles.

ISO 1461 galvanized · no loose rust · approx. 30 minutes

Step two

Surface treatment

Manual/Power tools should be used to clean to St3, or lightly sand.

ISO 8501-1 St3 · or light sanding Sa2 · approximately 1-2 hours

Step three

Spraying XGE-301

1 pass of airless spraying with a wet film thickness of about 180μm, single pass application.

DFT 100-150μm · spraying pressure 15MPa · approximately 2-3 hours

Step four

Spraying of Warning Strips

Tape positioning orange-white warning tape spraying (XGE-301 + white).

Band width 200-300mm · Alignment ±2mm · Approximately 1 hour

Step five

Final Quality Inspection

Single-layer film thickness, color difference, adhesion, and warning band size inspection.

DFT ≥100μm · ASTM 0-level adhesion · Approximately 30 minutes

Step six

delivery

Dry on surface in 30 minutes / Cure in 6 hours, ready for use.

Dry on surface in 30 minutes · Cure in 6 hours · ⚡ Complete in 4-8 hours

Detailed Construction Process

Critical steps + quality inspection points, rework automatically if unqualified

Substrate inspection: Galvanized layer + Degreasing

⚑ Quality GateIs the substrate intact?

↺ Cleaning/Repair

Surface treatment: St3 or light sanding Sa2

Surface cleaning: Oil-free compressed air purging

⚑ Quality GateIs cleanliness met?

↺ Reprocessing

Spraying XGE-301 Integrated Base Coat · 100-150μm · 1 coat

Spraying of Warning Strips with Orange-White Alternation · Tape Positioning

⚑ Quality GateIs film thickness + color + warning band okay?

↺ Local patching

Delivery · 4-8 years of protection · 4-8 hours to completion

Quality Control and Key Parameters

Key Parameters of the Single-Coating System · 3 Quality Gates

Substrate treatment	St3 / Light sanding Sa2
single-coat dry film thickness	100-150 μm(≥100μm)
Adhesion (Grid Test)	ASTM 0 Grade
Dry/on surface	30min / 6h (25℃)
Warning Strips	Orange and white alternating · Band width 200-300mm · Alignment ±2mm
Color	Orange/Red/Black/Gray options available · ΔE ≤ 1.0

Key construction points

1 Double protection:XGE-301 combines primer and topcoat in one application, achieving 80% of traditional two-coat performance with one spray.
4-8 hours/tower:Eliminates primer drying and intermediate recoating delays, reducing construction time by over 50%.
Preferred for maintenance and renovation: single-coating process, low equipment requirements, 40% reduction in maintenance costs.
Suitable especially for rapid renovation/local repair of existing towers.
Spraying pressure about 15MPa, fan overlap 50%, wet film thickness about 180μm.

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